Product Description:
Our Deep Groove End Mill (Carbide Long Neck) is a premium cutting tool crafted specifically for deep groove machining applications. Constructed with a solid carbide body, it features an extended long neck design that allows it to effectively reach deep and narrow processing areas.
This tool has been engineered to address common challenges encountered in traditional milling operations, such as difficult deep cavity machining, poor tool stability, and frequent breakage. By combining high hardness and excellent wear resistance, it delivers superior cutting performance and durability.
Suitable for a wide range of materials including various metals and non-metallic substances, the Deep Groove End Mill optimizes machining accuracy and surface finish. Its specially designed long neck ensures precise deep machining while significantly enhancing production efficiency and reducing the need for frequent tool replacements.
Whether utilized in large-scale industrial manufacturing or detailed precision work in machining shops, this end mill offers a reliable solution for high-quality deep groove machining tasks.
Features:
High-Quality Carbide Material
This tool is made from imported solid carbide raw materials, boasting a high hardness rating of HRC65-70 alongside excellent toughness. Such composition makes it highly wear-resistant and impact-resistant, significantly reducing the risk of breakage. As a result, the service life of the tool is effectively extended.
Optimized Long Neck Design
Featuring an extended neck length that can be customized to meet specific requirements, this design ensures stable machining in deep grooves and cavities. It effectively prevents tool jamming caused by insufficient neck length and enhances accessibility to hard-to-reach deep processing areas.
Precision Grinding Technology
The cutting edge of the tool is precisely ground using CNC grinding machines. This process produces a sharp cutting edge that facilitates smooth chip removal without leaving burrs on the machined surface. Such precision guarantees high machining accuracy with a tolerance of ±0.01mm or better.
Special Coating Option
Users can select from optional coatings such as TiAlN, TiN, or DLC. These coatings improve the tool's wear resistance and high-temperature endurance, reduce friction between the tool and workpiece, and ultimately boost cutting efficiency as well as prolong the tool’s lifespan.
Chip Removal Groove Design
The tool is designed with a spiral chip removal groove set at an optimized angle, ensuring smooth discharge of chips. This feature prevents chip accumulation within deep grooves, avoids overheating and damage to the tool, and promotes continuous, stable machining performance.
Wide Compatibility
Suitable for both dry and wet cutting processes, this tool is compatible with various CNC machine tools, milling machines, and other equipment. Its design allows for easy installation and convenient usage.
Technical Parameters:
Technical Parameters
The following table outlines the detailed specifications for the tool components. Each parameter is customizable within specified ranges to suit various machining requirements.
Parameter Specifications
| Parameter Name |
Specification |
Range / Options |
| Material |
Solid Carbide |
WC-Co with optional cobalt content of 6%, 8%, or 10% |
| Neck Length (L) |
Extended Long Neck |
10 to 100 mm, customizable according to needs |
| Cutting Diameter (D) |
Standard or Custom |
2 mm to 20 mm |
| Flute Number |
2 or 4 Flutes (common options) |
2 Flutes recommended for aluminum; 4 Flutes recommended for steel and stainless steel |
| Hardness |
Rockwell Hardness (HRC) |
Between 65 and 70 HRC |
| Coating |
Optional |
TiAlN, TiN, DLC coatings or uncoated variants available |
| Cutting Edge Type |
Square End, Ball Nose, or Corner Radius |
Customizable based on machining requirements |
| Total Length (OAL) |
Customizable |
30 to 150 mm |
| Tolerance |
Precision Grade |
Within ±0.01 mm |
All parameters are designed to be flexible, allowing for customization to ensure optimal performance for specific applications. The material and coating options provide durability and resistance to wear, while the precision tolerance ensures high-quality machining results.
Applications:
Our Deep Groove End Mill with a Carbide Long Neck design is extensively utilized in applications involving deep grooves, deep cavities, and extended reach machining. This versatile tool is suitable for processing a wide range of materials, making it an essential component in multiple industrial sectors.
The end mill is compatible with various metal materials, such as carbon steel, alloy steel, stainless steel grades 304 and 316, aluminum alloys, copper alloys, and titanium alloys, among others. This broad material adaptability ensures its effectiveness across different manufacturing needs.
In terms of industry applications, it finds significant use in several fields:
- Automotive Industry: It is employed for machining engine components, gearboxes, and the deep groove structures found in various automotive parts.
- Aerospace Industry: The tool enables precision deep groove machining of aerospace parts, meeting the demands for lightweight and high-precision components.
- Mold & Die Industry: It is ideal for machining deep cavities and grooves in plastic molds, stamping dies, and die cores.
- Mechanical Manufacturing: The end mill is used for machining mechanical elements, hydraulic parts, and transmission components featuring deep groove geometries.
- Electronic Equipment Industry: It supports precision machining of electronic product shells, connectors, and other intricate components that require deep grooves.
The machining scenarios suitable for this tool include deep groove milling, slotting, roughing and finishing of deep cavities, as well as extended reach milling operations. Its robust design and material versatility make it a reliable choice for complex and demanding machining tasks.
Customization:
SUPAL offers high precision Long Neck End Mill customization services to meet your specific machining needs. Our Long Neck model, originating from Changzhou, Jiangsu, China, is manufactured under strict ISO9001 certification to ensure superior quality and performance.
We specialize in 2 Flute Long Neck Carbide End Mills with diameters ranging from 1mm to 4mm, suitable for precise and intricate cutting tasks. Our Deep Groove Carbide End Mill designs are available with customizable coatings to enhance durability and cutting efficiency.
The hardness of our end mills can be tailored to HRC 55, 60, or 65, based on your application requirements. We offer OEM and ODM customization support, allowing you to specify dimensions, coatings, and other technical parameters to perfectly suit your production processes.
Each order is packaged securely in a plastic tube, with packing sizes of 40*20*15cm to ensure safe delivery. We maintain a supply capacity of 100,000,000 pieces, with a minimum order quantity of 10 units. Delivery time ranges from 7 to 15 days, and payment terms are flexible via T/T.
Choose SUPAL for your High Precision Long Neck End Mill needs and benefit from our expertise in producing top-quality 2 Flute Long Neck Carbide End Mills and Deep Groove Carbide End Mills customized to your exact specifications.
Support and Services:
Our Long Neck End Mills are designed to provide exceptional performance and precision in a wide range of milling applications. For technical support, please ensure you have the product specifications and application details ready to help our specialists assist you effectively.
We offer comprehensive services including product selection guidance, application engineering support, and troubleshooting assistance to optimize your machining processes. Our team can help with recommendations on cutting parameters, tool holder compatibility, and maintenance tips to extend tool life.
For best results, always use the Long Neck End Mills within the recommended cutting speeds and feed rates specified in the product documentation. Regular inspection and proper handling will ensure consistent performance and reduce the risk of tool failure.
Should you require custom solutions or specialized tooling, our technical experts are available to collaborate on tailored designs that meet your unique machining requirements.
We are committed to providing ongoing support to maximize your investment in our Long Neck End Mills and help you achieve superior machining outcomes.
Packing and Shipping:
Each Long Neck End Mill is carefully packaged to ensure maximum protection during transit. The cutting tool is securely placed in a custom-fitted plastic or foam holder to prevent any movement or damage. This holder is then enclosed in a sturdy cardboard box designed to withstand handling and shipping stresses.
For bulk orders, multiple units are arranged in protective trays and packed into reinforced cartons with additional padding to avoid impact and vibration. All packages are clearly labeled with product details and handling instructions.
Shipping is handled by reliable carriers with tracking options available to ensure timely and safe delivery. We offer various shipping methods to accommodate your needs, including expedited and standard delivery services. Special care is taken to comply with international shipping regulations when applicable.
FAQ:
Q1: What is the brand and model of this Long Neck End Mill?
A1: The brand is SUPAL and the model number is Long Neck.
Q2: Where is the Long Neck End Mill manufactured?
A2: It is manufactured in Changzhou, Jiangsu, China.
Q3: What certification does the Long Neck End Mill have?
A3: This product is ISO9001 certified, ensuring high quality standards.
Q4: What is the minimum order quantity for the Long Neck End Mills?
A4: The minimum order quantity is 10 pieces.
Q5: How are the Long Neck End Mills packaged for delivery?
A5: Each end mill is carefully packaged in a plastic tube to protect it during shipping.
Q6: What is the typical delivery time after placing an order?
A6: Delivery time usually ranges between 7 to 15 days.
Q7: What payment terms are accepted for purchasing the Long Neck End Mill?
A7: Payment is accepted via T/T (Telegraphic Transfer).
Q8: What is the supply capacity of the Long Neck End Mills?
A8: SUPAL has a supply ability of up to 100,000,000 pieces.
আপনার বার্তাটি 20-3,000 টির মধ্যে হতে হবে!
